New Design Wheel Set
Applied in the driving mechanisms of cranes or other construction machinery Nominal Dia. 160,200,250,315,400,500,630 Thread Width 60,100,110,130,150 Categories: Wheel Sets
·Overview
As integral components within the crane traveling mechanism, Crane Rail Wheels play a pivotal role in various lifting machines, including single-girder overhead cranes, double-girder overhead cranes, gantry cranes, port cranes, and other rail-mounted material handling equipment. These wheels come in a range of configurations, encompassing single-flange wheels, double-flange wheels, and other specialized nonstandard designs. The materials used in the construction of these wheels include 2CrMo4, ZG340-640, ZG50SiMn, 65Mn, 42Cr, etc., and more. At Purui, we employ diverse techniques tailored to the specific materials, expertly controlling the quenching and tempering temperatures to achieve the desired metallographic structure and optimal mechanical properties.
We employ two distinct heat treatment methods customized to specific requirements:
The 1st method applies hardening and tempering yielding a wheel surface hardness of HB300-380, primarily suitable for standard crane products.
In the 2nd method, surface medium frequency quenching and tempering result in a wheel surface hardness of HB300-380 or HRC50-56, ideal for products requiring low wheel center hardness with high wheel surface hardness, and when complete heat treatment is not feasible.
To minimize the risk of flange wear, breakage, and mechanical overload, while maximizing the longevity of the wheels, crucial factors like design, wheel material, wheel diameter, wheel flange design,wheel tread profile, wheel hardness, bearing type, and heat treatment must be evaluated before finalizing the combination. Purui adopts superior material, and advanced heat treatment processes to achieve higher load capability, wear resistance, ductility, and impact resistance. That's what makes them durable and dependable in the traveling mechanism of lifting, building material, metallurgy, mining, electricity, chemical, and environment protection industries.
·Production Process
In order to ensure the product reliability of Weihua bridge cranes, Weihua recruits top R&D engineers in the industry, invests huge R&D costs, carefully selects raw material suppliers, adopts mature production processes in the industry, and implements a strict product quality control system to ensure the ultimate reliability of the products. Weihua hopes to establish a stable and lasting cooperative relationship with users, and expects customers to recognize and trust Weihua products after using them. Once you have dealt with us, you will be friends forever.
· Application
FEM/DIN single girder overhead crane is widely used in machinery manufacturing, metallurgy, ports, rail stations and warehouses to supply more efficient logistic solutions, especially suitable for the places need precise positioning.
Weihua bridge cranes have sold more than 1 million units worldwide, with customers in the fields of metallurgy, machinery manufacturing, ports, stations and warehouses, including well-known Fortune 500 companies and many small and medium-sized enterprises. Weihua bridge cranes have established branches in more than 40 countries and regions around the world, and can quickly respond to customers' pre-sales and after-sales services. Creating value for customers is the concept that Weihua Cranes has always adhered to.
· Selection Guide
In order to ensure that users can efficiently select crane products suitable for their own working conditions, Weihua has established an elite team of engineers around the world. Starting from confirming the customer's working conditions, they provide users with accurate and appropriate product design and implementation solutions, ensuring the optimal configuration of customer products. Providing customers with the best solutions is the tireless pursuit of Weihua's engineer service team.
· About Weihua
Weihua Heavy Machinery Co., Ltd. was founded in 1988. It is a large-scale equipment manufacturing enterprise mainly engaged in the development of bridge and gantry cranes, port machinery, electric hoists, reducers, bulk material conveying equipment and other products.
Weihua has won more than 500 honorary titles such as "National Technology Innovation Demonstration Enterprise", "National Torch Program Key High-tech Enterprise", "National Certified Enterprise Technology Center", "National Quality Benchmark", "National Green Factory", and "National Industrial Design Center".
Weihua has 10 series and more than 200 categories of crane production and manufacturing qualifications. The leading products are widely used in machinery, metallurgy, mining, electricity, railways, ports, petroleum, chemical and other industries, serving national key projects such as West-East Gas Transmission, South-to-North Water Diversion, Olympic Projects, Hangzhou Bay Cross-sea Bridge, and thousands of large enterprises such as China Coal, China Shenhua, Sinopec, China Petroleum, Baowu Steel, etc., and are exported to more than 170 countries and regions such as Thailand, Malaysia, and Australia.
Weihua has 33 national and provincial R&D platforms, and a scientific research team of more than 1,200 people led by Zhang Tiegang and Ma Yushan, academicians of the Chinese Academy of Engineering. It has successively undertaken 7 major national projects. The independently developed electrical anti-sway control technology is internationally leading. The 400-meter ultra-high winch has set a world record for the maximum lifting height. The AICrane intelligent control system has created a real crane robot. The new Chinese-style crane has redefined the concept of lifting and promoted the continuous iteration and update of China's lifting technology! Create Weihua international brand and promote the Chinese national industry. Henan Weihua is committed to becoming a global leading material handling equipment manufacturer and system solution provider, and contributing a world-class brand to the high-end equipment manufacturing industry.
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